Complete Bottling Lines
Specialized closure equipment for corks, screwcaps, crown caps, plastic inserts (bidules)
AROL is globally recognized to be a market leader of specialized closing solutions for many closure types used for beverage closure (ROPP’s, Corks, Crown caps etc). While manufacturing stand-alone machines under their own brand, they also supply closure systems to many filling machine manufacturers for incorporation into their machines.
For information on wine &spirits solutions: https://www.arol.com/wine-spirits-caps
For information on Beverage & Beer: https://www.arol.com/caps-for-beer
Monoblocs for Rinsing/Filling/Corking ,Screw Capping, Crown capping
CDS Group represents 2 manufacturers that combined can covers all potential requirements:
COSTRAL: The compact, relatively lightweight, but sturdy construction makes it perfect for mobile bottling (most local mobile bottlers use it). Three interchangeable sealing options on a single rotatable head provides sealing versatility at a low cost with minimum of down-time. Also suitable for fixed bottling lines where there are space constraints, where various sealing methods are used, where there is no requirement to fill semi-viscous products or for counterpressure filling and nominal filling capacity is not more than 3000 bph.
EUROSTAR: Advised for glass bottling with nominal filling requirements of more than 3000 bph, for all PET bottle requirements (also in in combination with glass), can filling, counter pressure filling and where semi-viscous products are bottled.
EUROSTAR manufacture filling equipment (rotary monoblocs with integrated rinsing/filling/sealing/capping options) based on state-of-the art filling technologies. Technologies offered cover all the major needs of liquid filling (up to medium viscosity) from light depression to high vacuum, from counter-pressure (mechanic and electro-pneumatic) to volumetric (mechanic and electronic with flow meters). Isobaric technology is available on canning machines equipped with the seaming devices. Production capacity range from 1,000 up to 24,000 bph for glass, PET and all other polymers containers, covering all the capping options available on the market. Can fillers up to 3000 bph are available and it can be integrated with glass or PET.
Given requirement of bottlers in remote areas (far from expert technical assistance), CDS Group have found a niche in having fillers manufactured with ‘’more mechanical and less PLC control’’, to make the bottles less reliant om expert assistance (it also improves pricing. We have installed many such machines in various African countries.
Eurostar also offer all the bells & whistles, including a high level of PLC control, that other leading manufacturers offer. Production capacity range from 1,000 up to 24,000 bph for glass, PET and all other polymers containers, covering all the capping options available on the market. Can fillers up to 3000 bph are available, integrable with glass or PET.
The production options for liquid bottle (glass & PET) fillers include;
The liquid can filler range (up to 3000 bph & with other containers types in same machine) include;
For more information: https://www.eurostar.it/?lang=en
Filling/Corking & Corking/Capping machines
COSTRAL has been supporting the wine industry for over 40 years. Their aim is to provide innovative solutions which respond to the various challenges and requirements it faces. As COSTRAL has been represented in the local market by CDS Group and its predecessors for more than 3 decades (with numerous installations), technical expertise is guaranteed.
Filling/corking machines: The FIAMAT 2000 filler achieves up to 2000 bottles/hour thanks to its 14 nozzles. An injection of neutral gas ensures millimetre level equalising in the bottle neck prior to corking and the head interchangeability makes it possible to quickly switch between traditional corks, synthetic corks, crown caps and screw caps (https://www.costral.fr/en/filler-corker-fiamat) . The COMET bottling unit production rate can vary from 1,000 to 3,200 bottles/hour (0.75 litres) depending on the model selected. Filling by simple or assisted gravity. Several corking/capping methods available (https://www.costral.fr/en/filler-corker-comet)
Corker/capper machines: The COMET 3000 B/C, a stand-alone automatic machine handling a range of different capping methods: T-Corks, Vinoseal (all closures). Also available in “L” version, capable of handling STELVIN LUX 30/60 caps (https://www.costral.fr/en/corker-capper)
Rinsers & Washers/Dryers
COSTRAL has been supporting the wine industry for over 40 years. Their aim is to provide innovative solutions which respond to the various challenges and requirements it faces. As COSTRAL has been represented in the local market by CDS Group and its predecessors for more than 3 decades (with numerous installations), technical expertise is guaranteed.
Rinser/Sterilizer/Inert sparging: The NEPTUNE is designed to provide up to three functions: Rinsing, Sterilizing & Inert Sparging (https://www.costral.fr/en/bottle-rinsing) of bottles before filling.
Washer/Dryer: The HYDRA washes & dry pre-filled bottles, allowing for immediate labelling and packing in boxes. Options between 500 – 3000 bph are offered. It can be perfect synchronised with other bottling/labelling machines by different electronic speed controls. At the outlet, an anti-jamming mechanism is in place to ensure the machine cuts out if the labeller stops. (https://www.costral.fr/en/bottle-washer-dryer). COSTRAL also manufactures the STENTZ washer/dryer that has proved itself in the very demanding Champagne area. Under certain pre-conditions, we can consider offering the Stentz machine as the better suited option.
Capsule dispensing & application
OMBF designs and manufactures automatic and semiautomatic capsuling (& other) solutions.
Low speed benchtop capsule application machines
- The THECA-MA countertop semi-automatic capping machine of OMBF is an oenological machine designed for the application of sparkling wine capsules by means of a pneumatic head with an hourly production of approx 150bph (https://www.ombf.it/it/macchine-enologiche/capsulatrici/)
- The THECA-SA Semiautomatic Capsuling Machine of OMBF is a UNIVERSAL predisposition oenological machine, designed for the application of Sparkling wine foils with pneumatic head, Polylaminate and tin capsules by means of a rolling head and PVC capsules with thermal head. Hourly production is approx 600 bph. (https://www.ombf.it/it/macchine-enologiche/capsulatrici/)
- The UNI-THECA 1 Automatic Capsuling Machine of OMBF is a UNIVERSAL predisposition oenological machine, designed for the distribution and application of Sparkling wine foils with pneumatic head, Polylaminate and tin capsules by means of a rolling head and PVC capsules with thermal head. Production varies from 1,200 to 3,000 bph, depending on the capsule type and configuration (https://www.ombf.it/it/macchine-enologiche/capsulatrici/)
Medium speed capsule dispenser & application machine
- The UNI-THECA 2 + 2 Automatic Capsuling Machine of OMBF is a UNIVERSAL predisposition oenological machine, designed for the distribution and application of Sparkling wine foils with pneumatic head, Polylaminate and tin capsules by means of a rolling head and PVC capsules with thermal head. Production varies from 2500 to 3000 bph, depending on the capsule type and configuration (https://www.ombf.it/it/macchine-enologiche/capsulatrici/)
- The UNI-THECA 4 + 4 Automatic Rotary Capping Machine of OMBF , the current top of the range of the THECA series, is dedicated to bottling companies that need a production volume from 4000 to 7000 bph, depending on the type of capsule that can be Polylaminate, tin or PVC). It represents an effective solution for those who have to place capsules of various kinds on glass containers of products such as still wine, sparkling wine, oil and vinegar. Supplied as standard with a horizontal magazine for the autonomy of the capsules, alternatively, it can be equipped with a vertical magazine with bottom loading.
(https://www.ombf.it/it/capsulatrici/capsulatrice-automatica-rotativa-uni-theca-4-4)
High Speed Capsule dispenser & application machine
- Fully automatic capsuling machines produced by COSTRAL (through their subsidiary STONE) are suitable for production speeds up to 15 000 b/h. Suitable for tin, aluminium, Polylaminate, PVC foils & screw capping. and available in various configurations from 6 – 16 heads. For more information, contact CDS Group.
Labelling, labelling/capsuling & sleeve application
Linear labellers (with or without integrated capping systems) up to 3000 bph
CDA manufactures automatic and semi-automatic linear labelling machines to label wine bottles as well as any other containers. The range of machines covers speeds from 800 bph – 2500 bph and is suitable for labelling products of all shapes, including; cylindrical, tapered, square, rectangular, flat, etc. Capsuling & foiling can be integrated on some models. For more information about the labellers and labeller/capsuling units from CDA; https://cdafrance.com/en/automatic-semi-automatic-labelling-machines/
Low- Medium speed linear labelling solutions; The range of linear labelling systems offered by CDA in semi-automatic & automatic format cover 800 – 2500 bph. By far the local market leader in volume sales, it is easy to set-up, user-friendly, very flexible & compact. The labellers are extremely price competitive and able to apply any type of adhesive labels onto the majority of container types. It is very popular for those offering mobile labelling services, having proved its ruggedness under adverse conditions.
Linear labelling with integrated capsuling: Integration has proved very popular for smaller producers and/or where available space is at a premium. Options by CDA includes production of up to 2500 bph (up to 4 labels; label, back label, neck and medal), combined with capsuling capacity).
Linear labellers (including with integrated capsuling) are also available from French producer, ALBAGNAC (COSTRAL Group). A popular option is a distribution / capping / self-adhesive linear labelling machine adapted to packaging lines at a rate of 3000 b/h, so it effectively covers the gap between the 2500 bph CDA option and the point where a rotary labelling machine (> 3000 b/h), is required. For more information, contact CDS Group.
Rotary labellers (with or without integrated capping systems) up to 18 000 bph
P.E. Labellers has been able to grow over the years and to position itself among the market leaders in the design and production of automatic labelling machines, thanks to its ability to adapt labelling solutions to the new production requirements of companies and to the increasingly higher quality standards imposed by the market. The specialized wine and spirits labelling machines are so versatile they are ideal for application on glass, plastic bottle & cans.
Machines offer special solutions that are such as optical orientation systems, label presence control systems, systems for checking the correct position of applied labels or for guarantee seals. Similar options exist for the beer industry.
The competitive strategy is built on 2 cornerstones; Application specialization & Flexibility of design (Modular);
Specialization; Previously known as MONDIAL, PE Labellers has a dedicated division specializing in the unique requirement of wine bottle labelling. This manufacturing strategy has led to the creation of 8 different globally distributed production sites, each highly specialized in the development of special lines of automatic labelling machines, operating independently, while remaining strongly integrated into P.E. Labeller.
Flexibility: The high modularity of P.E. machines bring to the field, holds many advantages for end users as it allows for individual requirements and phased upgrading, whilst maintaining production effectiveness for core components. Proposed automated solutions can combine different labelling technologies, by using a ‘’standard’’ central machine body and adding modular stations of various types (pressure sensitive, cold glue, pre-cuts with hot melt and combinations of the options). With more than 10 000 machines installed, 8 production sites and producing 450 machines annually, they are truly a word leader.
The Modular SL Rotary Labeller
The Modular SL is a totally modular labelling machine that allows for a multitude of configurations & application technologies. Fully interchangeable labelling stations are installed and can be replaced in a few steps (allowing easy switching between hot melt, cold glue & pressure sensitive labels). Labelling stations can be either fixed or on independent trolleys, therefore modularity is expressed in the technologies available and the configurations that can be obtained.
- Production speed: 2,000 to 72,000 bph
- Machine Ø: Options include; 576 – 768 – 960 – 1120 – 1420 – 1730 – 232
- Technology: pressure sensitive, hot melt, cold glue, roll-fed hot melt, thermal shrinking
- Applications: front and back labels, neck labels, tax stamps, wrap-around labels
- Stations: modular fixed or on cart
The Modular CM Rotary Labeller
The Modular CM is a completely ergonomic and modular automatic rotary labelling machine with a layout that can be reconfigured quickly and easily. Interchangeable labelling stations (allowing for both pressure sensitive technology and cold glue) are installed. This machine is a compact and solid labelling solution, available in 4 sizes from small to medium, whose construction philosophy and basic features are inspired by flexibility.
- Production speed: 3,000 to 9,000 bph
- Machine Ø: 480 – 576 – 768 – 960
- Technology: pressure sensitive, cold glue
- Applications: front and back labels, neck labels, tax stamps, wrap-around labels
- Stations: modular fixed or on cart
For more information; https://www.pelabellers.com/products/combined-labelling-technology/
Wrap-around shrink label (sleeve) applicator
Thanks to the innovative technologies introduced by P.E. Labellers, it is possible to apply wrap-around shrink labels, with traditional sleeve technology. The applicator allows for production speeds up to 400 containers per minute. Container changeovers are tool-less and require less than ten minutes depending on product sizes and shapes. Aurora applicators can be provided with heat shrink tunnels and feature user interfaces which simplify machine operation, maintenance, and line integration. The Aurora 5.0® offers the flexibility to perform four different shrink applications;
- Full body sleeves
- Full body over-the-cap sleeves
- Partial body sleeves
- Tamper evident bands
The innovative Simpl-Cut™ labeller which provides both hot melt & pre-glued technology on the same machine, also permits the use of shrinkable films. For more information on shrink sleeve applicators, contact CDS Group.
Automated Packaging solutions (bottle de-palletizing & carton packing, carton palletizing, carton erecting & sealing, pallet shrink wrapping etc.)
Solutions are situation specific and we work with a multiple of local and foreign collaborators. For more information contact CDS Group.